Introduction to Truck Brake Pads with Scorched Formula
The Scorched Formula for truck brake pads employs high-performance Brake Pads Friction Materials optimized for heavy-duty applications. This Brake Pads Formula combines a unique Brake Pads Mixture of heat-resistant compounds and reinforced fibers, ensuring exceptional durability under extreme conditions.
Technical Specifications
| Parameter | Value/Description |
|---|---|
| Friction Coefficient | 0.42–0.50 (μ) |
| Operating Temperature | -30°C to 850°C |
| Compressive Strength | ≥110 MPa |
| Density | 2.4–2.8 g/cm³ |
| Certifications | E-Mark R90, JIS D4411 |
| Lining Thickness | 20–25 mm (heavy-duty grade) |
Advantages of Scorched Formula
- Superior Heat Resistance
- The Brake Pads Mixes include ceramic-coated steel fibers and scorched carbon particles, maintaining stable friction performance even at 850°C.
- Reduces brake fade by 40% compared to standard metallic formulas.
- Enhanced Durability
- Reinforced with aramid fibers in the brake pads mixture, extending service life by 30% under frequent stop-and-go driving.
- Noise Reduction
- Integrated dampening shims and optimized brake pads friction materials reduce vibration noise to <75 dB during emergency braking.
- Eco-Friendly
- Contains <5% copper content, complying with global low-copper regulations (e.g., Washington SB 6557).
Storage & Packaging Specifications
- Packaging:
- Individually wrapped in anti-corrosion VCI (Volatile Corrosion Inhibitor) paper.
- Stacked on reinforced pallets with edge protectors (max 15 layers).
- Storage:
- Temperature: -10°C–35°C in low-humidity environments (<55% RH).
- Avoid direct sunlight to prevent pre-curing of the brake pads formula.
Core Formula Composition
The Scorched Formula contains three key brake pads mixes:
- Friction Layer:
- Scorched carbon (18–22%) + ceramic particles (12–15%)
- Structural Reinforcement:
- Aramid fibers (10–12%) + steel wool (8–10%)
- Binding Matrix:
- High-temp phenolic resin (15–18%) + barium sulfate (5–7%)
This engineered brake pads mixture ensures optimal performance for long-haul trucks, mining vehicles, and other heavy-load applications.
Quality Assurance: All products undergo SAE J2522 dynamometer tests and real-road simulations to validate heat dissipation and wear resistance.