Introduction to Truck Brake Pads with Ceramic-Based Formula
Ceramic-based Brake Pads Formula combines advanced Brake Pads Friction Materials to deliver exceptional performance for heavy-duty trucks. This Brake Pads Mixture leverages ceramic fibers and reinforced composites, optimized for high-load braking scenarios while minimizing wear and environmental impact.
Technical Specifications
| Parameter | Value/Description |
|---|---|
| Friction Coefficient | 0.42–0.50 (μ) |
| Operating Temperature | -40°C to 800°C |
| Compressive Strength | ≥100 MPa |
| Density | 2.3–2.6 g/cm³ |
| Hardness (Rockwell) | 90–95 HRB |
| Certifications | ISO 26865, TUV SÜD |
Key Advantages
- Superior Heat Resistance
- The Brake Pads Mixes integrate ceramic fibers (30–35%) and silicon carbide particles, maintaining stable friction at extreme temperatures (up to 800°C), reducing brake fade by 50% compared to semi-metallic pads.
- Extended Service Life
- Reinforced with aramid pulp (8–10%) in the brake pads mixture, wear rates are reduced by 25%, achieving 60,000–80,000 km lifespan under typical freight conditions.
- Low Noise & Dust Emission
- Proprietary brake pads friction materials minimize high-frequency vibrations (<75 dB at 80 km/h) and generate 70% less brake dust, protecting wheel hubs from corrosion.
- Eco-Friendly Composition
- Asbestos-free formula compliant with EU Regulation No 305/2011, containing <0.1% heavy metals (lead, copper).
Packaging & Storage Guidelines
- Packaging:
- Individually wrapped in anti-oxidation film, placed in reinforced cardboard boxes with desiccant packets.
- Stacking limit: ≤3 layers to prevent edge chipping.
- Storage:
- Temperature: 5°C–30°C in dry, UV-protected environments.
- Relative humidity: <65% (monitored via built-in humidity sensors).
Formula Composition Breakdown
The brake pads formula comprises:
- Friction Matrix: Ceramic fibers (30%), alumina (15%), graphite (10%)
- Binders: Modified phenolic resin (12–15%)
- Reinforcements: Aramid pulp (8%), steel wool (5% for thermal conductivity).
This brake pads mixture is rigorously tested under SAE J2522 dynamometer protocols, ensuring compliance with FMVSS 121 braking standards for commercial vehicles.