Introduction to Motorcycle Brake Shoes with Sintered Formula
Sintered brake shoes are engineered for high-performance motorcycles, combining extreme durability with superior heat resistance. This technology utilizes a sintered formula that fuses metallic and ceramic components under high pressure and temperature, creating a robust friction material ideal for demanding riding conditions. Below, we explore the technical specifications, advantages, and storage guidelines, with a focus on Brake Shoes Mixture, friction materials, mixes, and formula innovations.
Technical Parameters
The table below summarizes the key technical properties of sintered brake shoes:
| Parameter | Value/Range | Description |
|---|---|---|
| Friction Coefficient | 0.45–0.55 (dry conditions) | High friction ensures reliable stopping power even under heavy loads. |
| Operating Temperature | -50°C to 800°C | Exceptional thermal stability for racing and off-road applications. |
| Wear Rate | ≤0.05 mm/1,000 km | Ultra-low wear extends lifespan, reducing replacement frequency. |
| Density | 4.5–5.5 g/cm³ | High density enhances heat dissipation and structural integrity. |
| Hardness | 80–100 HRB (Rockwell B) | Resists deformation under extreme pressure and friction. |
Key Components of the Sintered Formula
- Brake Shoes Mixture
- Base Materials: Copper, iron, and steel powders sintered with graphite or carbon fibers.
- Binders: Metallic alloys (e.g., bronze) for cohesion and thermal conductivity.
- Additives: Ceramic particles (e.g., silicon carbide) to reduce rotor wear and noise.
- Brake Shoes Friction Materials
- Sintered Layers: Pre-compressed friction layers bonded to the brake shoe substrate under high heat (~800°C).
- Reinforcements: Carbon fiber weaves or Kevlar® patches for enhanced tensile strength.
Advantages of Sintered Brake Shoes
- High-Temperature Performance
- Maintains friction stability up to 800°C, ideal for aggressive braking in racing or mountain terrain.
- Durability
- The sintered Brake Shoes Formula resists glazing and abrasion, lasting 2–3 times longer than organic alternatives.
- Low Noise and Vibration
- Homogeneous Brake Shoes Mixes minimize uneven wear, reducing squeal and judder.
- Compatibility
- Suitable for high-end models like Ducati Panigale, Honda CBR1000RR, and BMW S1000RR.
Storage and Packaging
- Storage Conditions:
- Store in dry environments (<25°C, humidity <50%) to prevent oxidation of metallic components.
- Avoid direct sunlight to preserve binder integrity.
- Packaging:
- Individually wrapped in vacuum-sealed, anti-corrosion aluminum foil bags.
- Outer cartons reinforced with shock-absorbent foam for transport safety.
- Labels include ISO 9001 certification, batch codes, and heat resistance ratings.
Conclusion
Sintered brake shoes leverage advanced brake shoes friction materials and mixes to deliver unmatched performance in extreme conditions. Their high-density brake shoes formula ensures durability, heat resistance, and compatibility with premium motorcycles. For OEM specifications or custom formulations, consult manufacturers specializing in sintered friction technology.