Introduction to Motorcycle Brake Shoes with High-Density (HD) Metallic Formula
High-Density Metallic (HD) brake shoes are engineered for motorcycles requiring exceptional braking performance under extreme conditions. Combining advanced Brake Shoes Formula technology with robust metallic components, these brake shoes excel in durability, heat resistance, and consistent friction delivery. Below, we explore their technical specifications, advantages, and storage guidelines, emphasizing innovations in Brake Shoes Mixture, friction materials, and mixes.
Technical Parameters
The table below outlines critical technical data for HD Metallic brake shoes:
| Parameter | Value/Range | Description |
|---|---|---|
| Friction Coefficient | 0.40–0.50 (dry conditions) | High friction ensures rapid deceleration, ideal for high-speed or heavy-load applications. |
| Operating Temperature | -20°C to 500°C | Superior heat dissipation prevents brake fade even under prolonged heavy use. |
| Wear Rate | ≤0.12 mm/1,000 km | Dense metallic fibers reduce abrasion, extending service life. |
| Density | 2.5–3.0 g/cm³ | High-density structure enhances thermal conductivity and mechanical strength. |
| Hardness | 80–100 Shore D | Resists deformation under extreme pressure and temperature fluctuations. |
Key Components of the HD Metallic Formula
- Brake Shoes Mixture
- Base Materials: High-purity steel fibers (30–40%), copper particles (15–20%), and graphite.
- Binders: High-temperature phenolic resins for cohesion and thermal stability.
- Additives: Ceramic particles (5–10%) to reduce noise and stabilize friction output.
- Brake Shoes Friction Materials
- Metallic Dominance: Steel and copper fibers form a dense matrix, enabling rapid heat dissipation and reduced rotor wear.
- Reinforcement: Aramid fibers (e.g., Kevlar) are integrated to enhance tensile strength and reduce dust generation.
Advantages
- Enhanced Braking Performance
- High friction coefficients (0.40–0.50) ensure reliable stopping power in racing or heavy-load scenarios.
- Heat Resistance
- Operates efficiently up to 500°C, minimizing brake fade during aggressive use.
- Durability
- Dense metallic Brake Shoes Mixes reduce wear rates by 20% compared to semi-metallic formulas.
- Versatility
- Compatible with high-performance motorcycles, cruisers, and touring bikes.
Storage and Packaging
- Storage Conditions:
- Store in dry, low-humidity environments (<50% RH) to prevent oxidation of metallic components.
- Avoid temperatures exceeding 40°C to preserve resin integrity.
- Packaging:
- Vacuum-sealed in anti-corrosion bags to shield against moisture.
- Outer cartons reinforced with shock-absorbent materials for transport safety.
- Labels include batch codes, compliance certifications (e.g., ISO 9001), and application guidelines.
Conclusion
HD Metallic brake shoes leverage a precision-engineered brake shoes formula to deliver unmatched performance in demanding scenarios. By optimizing brake shoes friction materials and metallic mixtures, they achieve a balance of strength, heat resistance, and longevity. For OEM customization or technical specifications, consult specialized manufacturers.