Car Brake Shoes Low Metallic Formula

Introduction to Car Brake Shoes with Low Metallic Formula

Brake shoes utilizing a low metallic Brake Shoes Formula combine carefully balanced Brake Shoes Mixture components to deliver reliable braking performance while minimizing environmental impact. This innovative Brake Shoes Friction Materials blend reduces metallic content without compromising durability, making it ideal for commercial vehicles and heavy-duty applications.


Technical Specifications

ParameterValue/Description
Friction Coefficient0.35–0.42 (μ)
Operating Temperature-30°C to 550°C
Metallic Content10–15% (steel/copper fibers)
Compressive Strength≥75 MPa
CertificationsSAE J661, ECE R90, GB 5763-2018
Lining Thickness8–12 mm (standard)

Key Advantages

  1. Optimized Braking Performance
    • The low metallic Brake Shoes Mixes incorporate steel fibers and graphite, ensuring stable friction coefficients across wet/dry conditions.
    • Noise reduction: ≤72 dB at 80 km/h braking tests.
  2. Extended Service Life
    • Reinforced brake shoes friction materials (aramid pulp + ceramic particles) reduce wear rates by 25% compared to conventional metallic formulas.
  3. Eco-Friendly Design
    • 30% lower copper content than standard metallic shoes, complying with U.S. Copper-Free Brake Initiative (CFBI) regulations.
  4. Thermal Management
    • Heat dissipation grooves in the lining structure prevent thermal fade at sustained 400°C+ temperatures.

Formula Composition

The brake shoes formula consists of:

  • Friction Modifiers: Graphite (10–12%), cashew particles (8–10%)
  • Metallic Components: Steel wool (10–12%), copper flakes (3–5%)
  • Binders: Phenolic resin (15–18%)
  • Reinforcements: Aramid fibers (5–7%), baryte powder (20–25%)

Packaging & Storage Guidelines

  • Packaging:
    • Individually wrapped in anti-corrosion VCI paper.
    • Stacked on wooden pallets with moisture-proof film (max 5 layers).
  • Storage:
    • Temperature: 5°C–35°C in low-humidity environments (<65% RH).
    • Avoid direct sunlight and chemical exposure.

This low metallic brake shoes mixture achieves optimal balance between braking efficiency, rotor compatibility, and environmental compliance, making it a sustainable choice for modern automotive systems.