Introduction to Car Brake Pads with Sintered Ceramic Formula
Sintered ceramic brake pads employ an advanced Brake Pads Formula combining high-performance Brake Pads Friction Materials for superior thermal stability and durability. This Brake Pads Mixture integrates ceramic composites and metallic reinforcements, optimized through precision sintering technology.
Technical Specifications
| Parameter | Value/Description |
|---|---|
| Friction Coefficient | 0.40–0.48 (μ) |
| Operating Temperature | -50°C to 800°C |
| Compressive Strength | ≥120 MPa |
| Density | 2.3–2.6 g/cm³ |
| Hardness (Rockwell) | 90–95 HRB |
| Certifications | SAE J661, ECE R90, ISO 9001 |
Advantages of Sintered Ceramic Formula
- Exceptional Heat Resistance
- The Brake Pads Mixes utilize ceramic fibers and copper particles, maintaining stable friction performance even at 800°C, reducing brake fade by 60% compared to conventional pads.
- Low Noise & Vibration
- Ceramic-based brake pads friction materials dampen high-frequency vibrations, achieving noise levels <65 dB during emergency braking.
- Extended Service Life
- Reinforced with sintered metallic bonds, wear rates are reduced to 0.15 mm/1,000 km, doubling rotor lifespan.
- Eco-Friendly Composition
- Contains 70% recycled ceramic materials and 0% copper (compliant with US Copper-Free Brake Initiative 2025).
Storage & Packaging Guidelines
- Packaging:
- Individually wrapped in moisture-resistant, anti-static bags with desiccant packs.
- Stacked in reinforced corrugated boxes (max 10 pairs per box).
- Storage:
- Temperature: 5°C–30°C in UV-protected environments.
- Relative humidity: <55% to prevent ceramic matrix degradation.
Key Formula Components
The brake pads formula comprises three core layers:
- Friction Layer: Ceramic fibers (40–45%), graphite (10–12%), and iron oxide (5–8%).
- Reinforcement Layer: Sintered copper-steel alloy mesh (15–20%).
- Backing Plate: Galvanized steel with ceramic thermal insulation coating.
This brake pads mixture is ideal for high-performance vehicles and heavy-duty applications, offering unmatched reliability under extreme conditions.